Design

Solutions in the hydropower sector must withstand prolonged loads, constant exposure to moisture, high pressure, and many years of operation. Therefore, when designing them, it is important not only to follow technical drawings but also to anticipate how the equipment will function under real-world conditions.

METALLCAST specialists specialize in designing parts, assemblies, and metal structures for hydropower plants, taking into account requirements for strength, service life, and maintainability.

We offer:

• development of parts and assemblies for hydro turbines and hydro units;
• manufacturing of gate components, guides, shafts, sectors, and drive parts;
• design of housing structures, supports, and mounting elements;
• creation of drawings for the restoration, modernization, or replacement of existing equipment.

In our work, we actively use 3D modeling, perform technical calculations, and provide full project support—from the conceptual design stage to final manufacturing.

Thanks to our in-house manufacturing, we are able to evaluate designs comprehensively—not only as engineering projects but also as finished products. We take all aspects into account: manufacturing technology, machining, assembly, and future operation.